PEEK filling long carbon fiber reinforced thermoplastic for lightweight car parts.

long carbon fiber polypropylene injection mold for lightweight auto parts

LFT PA12 Long Carbon Fiber Composite Data Sheet and Technical Guidance

PA6 Roving carbon fiber high properties virgin nylon plastic granules

What is Long carbon fiber (LCF) Carbon fiber was first used in aviation, military and other fields, and later was cited in the production of racing car parts. In recent years, it began to come into the consumer market, and is also one of the materials that international manufacturers are keen on. Carbon fiber composite materials are characterized by very light, rigid, and can withstand the same pressure as steel, the cost is higher. However, the material is more durable and has a high recycling value, so it can save costs to a certain extent. Carbon fiber composites include carbon fiber powders, short fibers, long fibers, and long fiber reinforced composites. Long carbon fiber composites have better mechanical properties than short carbon fiber composites, but there are certain requirements for the injection molding machine and mold of the product. Carbon fiber has excellent mechanical properties and chemical stability, lower density than aluminum, higher strength than steel, is the highest specific strength and highest specific modulus among the high-performance fibers that have been produced in large quantities, and has the characteristics of low density, corrosion resistance, high temperature resistance, friction resistance, fatigue resistance, high electrical and thermal conductivity, low coefficient of thermal and wet expansion, etc. It is an important strategic material for the development of national defense and national economy. The characteristics of corrosion resistance, high temperature resistance and low coefficient of expansion make it an alternative material to metal materials in harsh environments; the electrical and thermal conductivity properties expand its application in the field of communications and electronics; as the highest specific strength (strength to density) and highest specific stiffness (modulus to density) among the high-performance fibers currently in mass production, carbon fiber is an important material for aerospace, wind power blades, new energy vehicles, transportation, sports and leisure, etc, Carbon fiber is an ideal material for aerospace, wind power blades, new energy vehicles, transportation, sports and leisure, and other fields with light weight needs. Xiamen LGT-G LCF compounds have the following appearance: Flat grain, very light weight, shows flawless finish, no floating fibers, bubbles, etc. The color is natural black and the length is around 6 to 25 mm. The application of PP filling long carbon fiber compounds Datasheet for reference Homo-PP & Copo-PP PP is divided into homopolymer PP and copolymer PP according to the different types of monomers involved in polymerization. Homopolymer PP is made by polymerization of propylene monomer only, and there is only one kind of link in the polymer molecular chain, with high crystallinity and good mechanical properties and heat resistance. Copolymerized PP is mainly made of propylene monomer and ethylene monomer, and there are ethylene links in addition to propylene links in the polymer molecular chain, which has high impact resistance. HPP composites and CPP composites, both of them are available for us. Details Number Color Length Package Sample MOQ Port of Loading Delivery time HPP-NA-LCF Natural color, or customized 6-25mm 20kg/bag Available 20kg Xiamen Port 7-15 days after shipment  Certifications Test Xiamen LFT composite plastic CO., Ltd. Xiamen LFT composite plastic Co., Ltd. is a brand-name company that focuses on LFT&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm length. The company's long-fiber continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification, and the products have obtained lots of national trademarks and patents. Please contact Ms. Wallis for more information. Email: sale02@lfrtplastic.com Whatsapp: (+86) 13950095727

Polyphenylene sulfide is a new functional engineering plastic.

Polyamide 66 roving carbon fiber Nylon black color with heat resistance

Product name: LFT Polypropylene Long Carbon Fiber Polymer For Lightweight Plastic Parts Certificated:FDA,SGS,IATF 16949, and so on. Appearance:Black color and length about 12mm

Physical properties of nylon materials Excellent mechanical properties: high mechanical strength, good toughness. Excellent self-wetting, wear resistance: small coefficient of friction, long service life as a transmission component. Excellent heat resistance: PA66 heat distortion temperature is very high, can be used for a long time at 150 degrees Celsius, PA66 after glass fiber reinforced, the heat distortion temperature of 252 degrees Celsius or more. Excellent electrical insulation properties: its volume resistance is very high, high breakdown voltage resistance, is an excellent electrical/electronic insulation materials. Introduction of Nylon66 filled LCF pellets PA66 is a high-performance engineering plastics, moisture absorption, poor dimensional stability of products, strength and hardness and metal. In order to overcome these shortcomings, as early as the 1970s, people use carbon fiber and glass fiber to enhance to improve its performance. PA66 reinforced with carbon fiber fiber materials in recent years the development of faster, because PA66 and carbon fiber are excellent performance in the field of engineering plastics materials, the composite material comprehensive embodiment of the superiority of the two, such as strength and rigidity than the unenhanced PA66 is much higher than that of the high-temperature creep is small, the thermal stability of a significant improvement in the dimensional accuracy of the good, wear-resistant. At present, PA66 carbon fiber composite materials are mainly short-cut or long carbon fiber reinforced particles, has been widely used in the automotive industry, sporting goods, textile machinery, aerospace materials and other fields. Carbon fiber is lightweight, high tensile strength, abrasion resistance, corrosion resistance, creep resistance, electrical conductivity, heat transfer, etc. It is very similar to glass fiber, but superior to glass fiber. Compared with glass fiber, the modulus is 3 times higher, which is a material with high rigidity and high strength. Datasheet of PA6-LCF for reference From the experiments of the technical department, we know that the bending strength, bending modulus of elasticity, impact strength and plane shear strength of the carbon fiber PA66 fiber-added material increase with the increase of carbon fiber content, transverse shear strength slightly decreased, overall the strength of the material has increased dramatically. Application of PA66-LCF Certificate Quality Management System ISO9001/16949 Certification National Laboratory Accreditation Certificate Modified Plastics Innovation Enterprise Honorary Certificate Heavy metal REACH & ROHS testing Factory & Lab Q & A 1. Is there a unified reference data for carbon fiber product performance? The performance of specific carbon fiber filaments is fixed, such as Toray's carbon fiber filaments, T300, T300J, T400, T700 and so on, there are a series of parameters can be traced. However, there is no uniform standard to measure the carbon fiber composite products. Firstly, the different types of raw materials selected will lead to different performance of the products, and then due to the choice of matrix and the different design of the products, it will lead to different performance of the products. In addition to some common carbon fiber tubes, carbon fiber boards and other conventional parts, most of the carbon fiber products in the production of the sample before the test to determine whether the performance of the product is in line with the use of the expected standard, and as a base point, so as to carry out the production and use of large quantities. 2. Are carbon fiber composite products expensive? The price of carbon fiber composite products is closely related to the price of raw materials, the level of technology and the quantity of products. Some products of the industrial environment requirements are high, the performance of carbon fiber products and materials have special requirements, which requires the selection of specific raw materials, raw materials, the higher the performance of the natural price of the more expensive, such as the application of orthopedic carbon fiber PEEK thermoplastic materials. Of course, the more complex the production process, the greater the working time and workload, and the production cost increases. However, the larger the order quantity, the lower the cost per piece, once the mass production of a particular carbon fiber product has been established. In the long run, the superior performance of carbon fiber will prolong the service life of the product, reduce the number of maintenance, and is also very beneficial to the reduction of the cost of use. 3. Are carbon fiber composite products toxic? Carbon fiber composites are made of carbon fiber filaments mixed with ceramics, resins, metals and other matrices, generally not toxic. For example, the above mentioned PEEK material is a food grade resin, this material has good compatibility...

PP material Polypropylene fiber has remarkable performance. Compared with other fibers, polypropylene fiber has the lightest, warmest and most hydrophobic fiber properties. The density of polypropylene fiber is only 0.91g/cm3, which is the smallest among the five synthetic fibers and about 34% lighter than polyester fiber; the insulation rate of polypropylene fiber is 36.49%, which is the highest among the five synthetic fibers and 1.7 times that of polyester; the standard moisture regain rate of polypropylene fiber is almost zero, and the hydrophobic and moisture-conducting properties are the best. At the same time, polypropylene fiber has good acid and alkali resistance and heat aging properties. PP-LGF reinofrced material Long carbon fiber reinforced composites can solve your problems when other methods of reinforced plastics do not provide the performance you need or if you want to replace metal with plastic. Long carbon fiber reinforced composites offer significant weight savings and provide optimum strength and stiffness properties in reinforced thermoplastics. The excellent mechanical properties of long carbon fiber reinforced composites make it an ideal replacement for metals. Combined with the design and manufacturing advantages of injection molded thermoplastics, long carbon fiber composites simplify the re-imagining of components and equipment with demanding performance requirements. Its widespread use in aerospace and other advanced industries make it and a "high-tech" perception of consumers - you can use it to market products and create differentiation from competitors.  Datasheet of PP-LCF Injection molding Aplication of PP-LCF More suitable for large parts and structural parts. Other application fields you can contact us for technical supports. Test 1. Heat Deflection Temperature Testing 2. Vicat Softening Temperature Testing 3. Tensile Testing 4. Flexural Strength Testing 5. Elongation Testing 6. Density Testing 7. Melt Flow Rate Testing 8. Impact Strength Testing. 9. Etc. Production process 1. The original carbon fiber is physically and chemically treated to remove impurities, improve surface activity, and enhance the mechanical properties and durability of the prepreg. 2. Add resin, curing agent, additives, etc. to form a formula to improve fluidity, hardness, and temperature stability. 3. The pretreated carbon fiber is placed on the machine and compounded with resin. 4. The machine solidifies the words and the two are fully bonded. 5. Cut into 5mm-24mm particles according to the needs of manufactured products。 Certification 1. Quality Management System ISO9001/16949 Certification 2. National Laboratory Accreditation Certificate 3. Modified Plastics Innovation Enterprise 4. Honorary Certificate 5. Heavy metal REACH & ROHS testing Frequently asked questions Q. What are the advantages of long carbon fiber materials? A.  Thermoplastic LFT long carbon fiber material has high rigidity, good impact strength, low warpage, low shrinkage, electrical conductivity and electrostatic properties, and its mechanical properties are better than glass fiber series. Long carbon fiber has the characteristics of lighter and more convenient processing to replace metal products. Q. Are there any special process requirements of long carbon fiber injection molding products? A. We must consider the requirements of long carbon fiber for the injection molding machine screw nozzle, mold structure and injection molding process. Long carbon fiber is a relatively high cost material, and need to evaluate the cost performance problem in the selection process. Q. The cost of long fiber products is higher. Does it has a high recycling value? A. The thermoplastic LFT long fiber material can be recycled and reused very well

PPS Information Polyphenylene sulfide (PPS) is not enhanced before modification, its disadvantages are brittle, poor toughness, low impact strength, after filling glass fiber, carbon fiber and other enhancements modified to overcome the above shortcomings, to obtain very good overall performance. PPS filling Long carbon fiber In the modified engineering plastics industry, long fiber reinforced composites are composites made from long carbon fibers, long glass fibers and polymer matrix through a series of special modification methods. The most important feature of long fiber composites is that they have superior performance that the original materials do not have. If we classify them according to the length of the reinforcing materials added, they can be divided into: long fiber, short fiber and continuous fiber composites. Long carbon fiber composites are one kind of long fiber reinforced composites, which are a new fiber material with high strength and high modulus. It is a new material with excellent mechanical properties and many special functions. Corrosion resistance: LCF carbon fiber composite materials have good corrosion resistance and can adapt to the harsh working environment. UV resistance: the ability to resist UV is strong, and the products are less damaged by UV. Abrasion and impact resistance: the advantage of comparing with general materials is more obvious. Low density: lower density than many metal materials, can achieve the purpose of light weight. Other properties: such as reducing warpage, improving rigidity, impact modification, increasing toughness, electrical conductivity, etc. LCF carbon fiber composites have higher strength, higher rigidity, lower weight, and excellent electrical conductivity compared with glass fiber. PPS TDS for reference PPS Application Other products you can also contact us for more technical advice. Q&A 1. Are carbon fiber composite products very expensive? The price of carbon fiber composite products is closely related to the price of raw materials, the level of technology and the number of products. The higher the performance of the raw material, the more expensive it is, such as the carbon fiber PEEK thermoplastic material used in orthopedics. Of course, the more complex the manufacturing process, the greater the working time and workload, and the increased production costs. However, the larger the order quantity, the lower the cost per product. In the long run, the superior performance of carbon fiber will extend the life of the product, reduce the number of maintenance, and is also very beneficial to reduce the cost of use. 2. Are carbon fiber composite products toxic? Carbon fiber composites are made of carbon fiber filaments mixed with ceramics, resins, metals and other substrates, and are generally not toxic. For example, the above-mentioned PEEK material is made of food-grade resin, which is very compatible with the human body and is not only harmless to humans, but also becomes a more ideal material for orthopedic surgery because of its high strength and elastic modulus close to the bone cortex. Carbon fiber medical bed plate, will be in daily contact with many patients body, will not have adverse effects on the human body, on the contrary, for the accuracy of medical diagnosis and a great help. 3. What is the difference between thermosetting carbon fiber composites and thermoplastic carbon fiber composites? Thermoset carbon fiber composites favor the role of curing agent in curing and molding. While thermoplastic carbon fiber composite products mainly rely on cooling down to achieve the shaping. Thermoplastic carbon fiber composites are not as popular as thermoset carbon fiber composites, mainly because they are expensive and are generally used in high-end industries. Thermoset carbon fiber composites are difficult to recycle due to the limitation of the resin matrix itself, and are generally not considered; thermoplastic carbon fiber composites can be recycled, and can be made twice as long as they are heated to a certain temperature. About us We will offer you: 1. LFT & LFRT material technical parameters and leading edge design 2. Mold front design and recommendations 3. Provide technical support such as injection molding and extrusion molding

PEEK-LCF Polyether ether ketone (abbreviated PEEK) not only has excellent mechanical, heat and chemical resistance properties, and low friction coefficient, good bearing meshing, is another kind of good self-lubricating material after polytetrafluoroethylene (PTFE), in the bearing capacity and wear resistance than PTFE performance is better, In no lubrication, low speed and high load, high temperature, humidity, pollution, corrosion and other harsh environment is especially suitable. On this basis, the addition of carbon fiber not only enhances its mechanical properties, its friction performance has important ‌ influence. At room temperature, the tensile strength of 30% carbon fiber reinforced PEEK composite doubled, and reached three times at 150℃. At the same time, the impact strength, bending strength and modulus of the reinforced composite were also greatly improved, the elongation was sharply reduced, and the thermal deformation temperature could exceed 300℃. The impact energy absorption rate of the composite directly affects the impact performance of the composite. The carbon fiber reinforced PEEK composite shows a specific energy absorption capacity of up to 180kJ/kg. The reinforced effect of carbon fiber can also resist the thermal softening of PEEK and form a transfer film with very high strength to a certain extent, which can effectively protect the contact area. Therefore, the friction coefficient and specific wear rate of carbon fiber reinforced PEEK composite are significantly lower than that of pure PEEK. Under the same experimental conditions, the friction and wear resistance of carbon fiber reinforced PEEK composites is obviously better than that of glass fiber PEEK composites, and the improvement effect of carbon fiber on the wear resistance of materials is more than 5 times that of glass fiber with the same dosage. Carbon fiber reinforced PEEK composite material is used in parts manufacturing, which can effectively avoid the surface cracks of metal or ceramic materials, and its excellent tribological properties even exceed that of ultra-high molar mass polyethylene. TDS Application Long carbon fiber reinforced PEEK is mainly applied in the following four areas: 1. Electronic and electrical appliances PEEK can maintain good electrical insulation in the harsh environment such as high temperature, high pressure and high humidity, and has the characteristics of non-deformation in a wide temperature range, so it is used as an ideal electrical insulation material in the field of electronic and electrical appliances. The mechanical properties, chemical corrosion resistance, radiation resistance and high temperature resistance of polyether ether ketone reinforced by carbon fiber have been further improved, and its application fields have been further expanded. 2. Aerospace Polyether ether ketone PEEK has the advantages of low density and good workability, so it is easy to be directly processed into high-demand parts, and carbon fiber reinforced polyether ether ketone composite material further enhances the overall performance of polyether ether ketone, so it is increasingly used in aircraft manufacturing. The fairing on Boeing's 757-200 series aircraft, for example, is made from carbon-fiber reinforced PEEK. In addition, Gereedschappen Fabrick of Amsterdam, the Netherlands, used a 30% carbon fiber reinforced PEEK composite to build a larger component and demonstrated that its mechanical properties could be used in aircraft balancing devices. 3. Automotive Automobile energy consumption is closely related to vehicle weight. Automobile lightweight can not only reduce fuel consumption and exhaust emissions, but also improve power performance and safety, which is an effective way to save energy. In addition to the lightweight design of the structure, the use of lightweight materials is a more direct method. With its advantages of low density, good performance and convenient technology, carbon fiber reinforced polyether ether ketone composites are more and more frequently used in the automobile industry, and show great potential of replacing steel with plastic. For example, Robert Bosch GmbH uses carbon fiber reinforced PEEK instead of metal as a feature of ABS. The lighter composite part reduces moment of inertia, which minimizes reaction times, greatly enhances the overall system's reactivity, and reduces costs compared to previously used metal parts. 4. Healthcare Currently available medical polymer materials are polytetrafluoroethylene, polylactic acid, silicone rubber and dozens of kinds, but from the point of view of biomedicine, these materials are not ideal, in the use of some side effects, and PEEK resin because of its non-toxic, light weight, abrasion resistance and other advantages, is the material closest to the human skeleton, can be organically combined with the body, Therefore, polyether ether ketone resin and its composite materials have been deeply studied and applied in spine and joint...