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Long carbon fiber Reinforced Polyphenylene sulfide PPS

/LFT-G Polyphenylene Sulfide Composite Long Carbon Fiber

LFT-G Polyphenylene Sulfide Composite Long Carbon Fiber

PPS-LCF (Long Carbon Fiber Reinforced Polyphenylene Sulfide) combines the excellent heat resistance, chemical resistance, and dimensional stability of PPS with the high strength and stiffness of long carbon fibers. It is ideal for demanding applications requiring lightweight construction, high mechanical performance, and reliable performance in harsh environments.
  • item no.:

    PPS-NA-LCF
  • Payment:

    T/T or L/C (other payment ways also can be di
  • product origin:

    Xiamen, China
  • Color:

    Natural color (also can be customized)
  • shipping port:

    Xiamen, China
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Product Detail

PPS Material Information

Polyphenylene sulfide (PPS) is a high-performance engineering thermoplastic known for its excellent heat resistance, chemical resistance, dimensional stability, and inherent flame resistance. However, unreinforced PPS can be relatively brittle and may have limited impact strength.

Reinforcing PPS with long carbon fibers helps improve its mechanical strength, stiffness, and structural performance, making it suitable for demanding applications where lightweight construction and long-term reliability are essential.

High Strength & Stiffness

Enhanced mechanical performance for demanding structural applications.

Heat & Chemical Resistance

Suitable for challenging thermal and chemical environments.

Lightweight Design

Helps reduce component weight compared with many metal alternatives.

Dimensional Stability

Good rigidity and creep resistance for demanding applications.

Electrical conductivity can also be achieved through carbon fiber reinforcement, depending on the formulation.

PPS Reinforced with Long Carbon Fiber

Long fiber reinforced thermoplastics (LFT) combine a polymer matrix with long reinforcing fibers to enhance mechanical performance. Compared with conventional short-fiber reinforced materials, long fiber composites can offer improved stiffness, impact performance, and structural integrity, depending on fiber length, orientation, fiber content, and part design.

Long carbon fiber reinforced PPS (PPS-LCF) combines the inherent thermal and chemical resistance of the PPS matrix with the high strength and stiffness of long carbon fibers. This combination makes it an attractive material for lightweight structural components operating in demanding environments.

PPS LONG CARBON FIBER

Key Material Properties

  • Heat Resistance: PPS offers excellent thermal stability for applications exposed to elevated temperatures. The actual service temperature depends on the grade, load, and operating conditions.
  • Chemical Resistance: PPS is resistant to many chemicals, making it suitable for selected applications in aggressive operating environments.
  • High Strength and Stiffness: Long carbon fiber reinforcement enhances the load-bearing capability and rigidity of the material.
  • Lightweight Design: PPS-LCF can help reduce component weight compared with many metal solutions while maintaining structural performance.
  • Dimensional Stability: The reinforced structure can help control deformation and improve dimensional stability under appropriate design and processing conditions.
  • Electrical Performance: Carbon fiber reinforcement may provide electrical conductivity, depending on fiber loading, distribution, and component design.

With its combination of high performance and lightweight construction, PPS-LCF is a promising option for demanding engineering applications where conventional plastics may not provide sufficient thermal or mechanical performance.

PPS-LCF Technical Data Sheet (TDS)

Please refer to the technical data below for an overview of the material's properties. For grade selection and application evaluation, we recommend confirming the required performance with the corresponding technical data sheet.

PPS-LCF technical data sheet and material properties

Note: Typical properties may vary by grade, fiber content, specimen preparation, and testing method. Please refer to the official TDS for specific values.

PPS-LCF Applications

PPS-LCF is suitable for high-performance components that require a combination of heat resistance, chemical resistance, high rigidity, and lightweight construction. Potential applications include:

Automotive & Transportation

Structural components requiring strength and reduced weight.

Electrical & Electronics

Components requiring thermal stability and tailored electrical properties.

Industrial Equipment

Precision mechanical parts for demanding operating conditions.

Chemical Processing

Selected equipment and fluid-handling components.

It is also suitable for lightweight structural parts requiring high stiffness and thermal stability.

PPS LONG CARBON FIBER APPLICATION

Looking for a suitable material for your project? Contact our technical team for grade recommendations and application-specific support.

Frequently Asked Questions

1. Are carbon fiber reinforced composites expensive?

The cost of carbon fiber reinforced composites depends on the matrix resin, carbon fiber content, manufacturing process, and order quantity. High-performance materials such as PPS-LCF generally have a higher material cost than standard engineering plastics. However, their high stiffness, low weight, and thermal and chemical resistance may help reduce component weight, maintenance requirements, or total system costs in suitable applications.

2. Are carbon fiber reinforced composites safe to use?

The safety of a composite depends on its resin system, additives, processing conditions, and intended application. Properly manufactured PPS-LCF pellets can be handled according to the supplier's safety data sheet (SDS). During machining, dust and airborne fibers may be generated, so suitable dust extraction and personal protective equipment should be used.

For food-contact, medical, or other regulated applications, specific compliance and biocompatibility requirements must be evaluated separately. Suitability should not be assumed solely from the base resin or reinforcing fiber.

3. What is the difference between thermoset and thermoplastic carbon fiber composites?

Thermoset composites cure through a chemical reaction that creates a cross-linked structure. Once cured, they cannot be remelted and reshaped like ordinary thermoplastics.

Thermoplastic composites, including PPS-LCF, soften when heated sufficiently and solidify when cooled. Depending on the material and processing history, they may be suitable for remolding or mechanical recycling. Actual recyclability depends on the composite formulation, fiber length retention, contamination, and available recycling processes.

Comparison of thermoplastic and thermoset composite materials

About LFT-G

Xiamen LFT Composite Plastics Co., Ltd. specializes in the research, development, and production of long fiber reinforced thermoplastic materials. We provide customized material solutions to meet different mechanical, thermal, and processing requirements across a wide range of industries.

xiamen lft-g long glass fiber manufacturer long glass fiber factory test of long glass fiber

Our Technical Support

Material Selection

Material technical data and recommendations for LFT and LFRT products.

Mold & Part Design

Support for mold design and component design optimization.

Processing Guidance

Injection molding and extrusion processing recommendations.

Customized Solutions

Long fiber reinforced thermoplastic materials tailored to specific applications.

Need a PPS-LCF material solution?

Contact LFT-G to discuss your requirements and find a suitable material for your application.

Send a Message

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PPS-LCF materials Polyphenylene sulfide (PPS) is a linear semi-crystalline polymer with benzene ring and sulfur atoms composed of molecular main chain, its melting point is about 280℃, and has many excellent characteristics, with a series of excellent properties, such as excellent mechanical properties, chemical stability, solvent resistance, flame retardant, and has good processing and molding properties. As a kind of special engineering plastic with the largest output at present, the market application foundation is mature. In addition, in the molding process, pultrusion molding, injection molding, molding and other methods can be processed. By reinforcing PPS resin with carbon fiber, excellent mechanical properties and heat resistance composites can be prepared. At present, PPS fiber reinforced composites have been widely used in the aerospace field. Tencate Company of the United States uses PPS resin of Fortron brand of Ticona company of Germany to produce carbon fiber /PPS composites based on fabric hot pressing molding method. The material is used in Airbus A340 and A380 aircraft wing main edge, A340 aircraft aileron structure, Fokker50 aircraft landing gear door stress rib and girder, G650 business aircraft tail, rudder and elevator components. Advantages Performance characteristics: ◊ receiving aerospace OEM specifications and receiving certification; ◊ excellent cost performance; ◊ Working temperature exceeding Tg according to the design requirements on parts; ◊ laminates can protect against lightning strike and electrochemical corrosion. ◊ inherent flame retardant ◊ excellent chemical stability and solvent resistance; ◊ Long-term storage at ambient temperature. Main applications: ◊ Major and minor aircraft structures: ◊ wing leading edge, engine tower, body splint structure, etc. ◊ aircraft interior structure: ◊ seat structure parts, trunk, etc ◊ On specific requirements on corrosion resistance, dimensional stability, and shock absorption on high-end industrial areas Application Production process Our team and customers Come and contact us!
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PPS Special engineering plastics are engineering plastics with higher overall performance and long-term use temperature above 150℃, PPS is one of them. The carbon fiber reinforced special engineering composites formed by carbon fiber as the reinforcement and these special engineering plastics as the matrix have excellent mechanical properties, wear resistance and high temperature resistance, which can be used in aerospace, marine or medical fields, and in some aspects show more desirable application advantages than thermosetting resins or even metal materials. PPS-LCF Polyphenylene sulfide PPS resin strength and hardness are relatively high, good mechanical properties, adapt to a variety of molding and processing methods, you can achieve secondary precision molding, the dimensional stability of the product is better. Its moisture absorption rate of only 0.03%, low density, melt temperature Tm of 285 ℃, the glass transition temperature Tg of 90 ℃, thermal stability is very good, in the air state, to reach 430 ℃ -460 ℃ before decomposition, high flame retardant grade, 200 ℃ insoluble in most organic solvents, excellent electrical insulation. As a special engineering plastics, PPS advantages are outstanding, but defects also exist, for example, because of the large number of benzene ring to make its impact resistance and elongation is not good enough, but through the carbon fiber reinforced way, can further improve the performance of the material strength and thermal stability, so as to better show the value of the application of the material. Through the carbon fiber reinforced intervention, changing the original insulating properties of PPS into a conductive, anti-static properties, polyphenylene sulfide PPS toughness and strength can be substantially increased and improved, becoming one of the most commonly used composite materials in the aerospace field. It is used in aircraft landing gear, wings, hatches, fuel tank port covers, J-shaped nose cone, cabin interior trim and other components, not only to help increase the impact resistance, high temperature and corrosion resistance of these parts, more through the reduction in mass, to enhance the aircraft load efficiency and reduce fuel consumption. Compared with metal, this composite material has the advantages of low cost and easy processing, the cost can be reduced by 20-50 percent. High bonding must be maintained between the carbon fiber reinforcement and the PPS resin matrix. When the product is subjected to stress, this high bonding helps the interface to transfer the external load to the fibers effectively, which can effectively prevent cracks from debonding between the interfaces, in addition to enhancing the mechanical properties of the composite. To make the resin matrix and carbon fiber reinforcement between the formation of high bonding, we must make the molten state of PPS resin and carbon fiber reinforcement in full contact, full impregnation, so that the fiber body in the case of uniform dispersion to achieve good impregnation effect. Production process Application of PPS-LCF Xiamen LFT composite plastic Co., Ltd We will offer you: 1. LFT & LFRT material technical parameters and leading edge design 2. Mold front design and recommendations 3. Provide technical support such as injection molding and extrusion molding. About us
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PPS Information Polyphenylene sulfide (PPS) is not enhanced before modification, its disadvantages are brittle, poor toughness, low impact strength, after filling glass fiber, carbon fiber and other enhancements modified to overcome the above shortcomings, to obtain very good overall performance. PPS filling Long carbon fiber In the modified engineering plastics industry, long fiber reinforced composites are composites made from long carbon fibers, long glass fibers and polymer matrix through a series of special modification methods. The most important feature of long fiber composites is that they have superior performance that the original materials do not have. If we classify them according to the length of the reinforcing materials added, they can be divided into: long fiber, short fiber and continuous fiber composites. Long carbon fiber composites are one kind of long fiber reinforced composites, which are a new fiber material with high strength and high modulus. It is a new material with excellent mechanical properties and many special functions. Corrosion resistance: LCF carbon fiber composite materials have good corrosion resistance and can adapt to the harsh working environment. UV resistance: the ability to resist UV is strong, and the products are less damaged by UV. Abrasion and impact resistance: the advantage of comparing with general materials is more obvious. Low density: lower density than many metal materials, can achieve the purpose of light weight. Other properties: such as reducing warpage, improving rigidity, impact modification, increasing toughness, electrical conductivity, etc. LCF carbon fiber composites have higher strength, higher rigidity, lower weight, and excellent electrical conductivity compared with glass fiber. PPS TDS for reference PPS Application Other products you can also contact us for more technical advice. Q&A 1. Are carbon fiber composite products very expensive? The price of carbon fiber composite products is closely related to the price of raw materials, the level of technology and the number of products. The higher the performance of the raw material, the more expensive it is, such as the carbon fiber PEEK thermoplastic material used in orthopedics. Of course, the more complex the manufacturing process, the greater the working time and workload, and the increased production costs. However, the larger the order quantity, the lower the cost per product. In the long run, the superior performance of carbon fiber will extend the life of the product, reduce the number of maintenance, and is also very beneficial to reduce the cost of use. 2. Are carbon fiber composite products toxic? Carbon fiber composites are made of carbon fiber filaments mixed with ceramics, resins, metals and other substrates, and are generally not toxic. For example, the above-mentioned PEEK material is made of food-grade resin, which is very compatible with the human body and is not only harmless to humans, but also becomes a more ideal material for orthopedic surgery because of its high strength and elastic modulus close to the bone cortex. Carbon fiber medical bed plate, will be in daily contact with many patients body, will not have adverse effects on the human body, on the contrary, for the accuracy of medical diagnosis and a great help. 3. What is the difference between thermosetting carbon fiber composites and thermoplastic carbon fiber composites? Thermoset carbon fiber composites favor the role of curing agent in curing and molding. While thermoplastic carbon fiber composite products mainly rely on cooling down to achieve the shaping. Thermoplastic carbon fiber composites are not as popular as thermoset carbon fiber composites, mainly because they are expensive and are generally used in high-end industries. Thermoset carbon fiber composites are difficult to recycle due to the limitation of the resin matrix itself, and are generally not considered; thermoplastic carbon fiber composites can be recycled, and can be made twice as long as they are heated to a certain temperature. About us We will offer you: 1. LFT & LFRT material technical parameters and leading edge design 2. Mold front design and recommendations 3. Provide technical support such as injection molding and extrusion molding
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