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Long carbon fiber Reinforced Polyphenylene sulfide PPS

/LFT-G PPS composites filling long carbon fiber thermoplastic resin natural black color high rigidity for factory

LFT-G PPS composites filling long carbon fiber thermoplastic resin natural black color high rigidity for factory

  • item no.:

    PPS-NA-LCF30
  • Payment:

    T/T or L/C (other payment ways also can be di
  • product origin:

    Xiamen, China
  • Color:

    Original color (also can be customized)
  • shipping port:

    Xiamen, China
  • Lead Time:

    7-15 days after shipment
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Product Detail

PPS-LCF


In carbon fiber composites, carbon fiber reinforced PPS can be said to be a very promising new material, its mechanical properties, corrosion resistance, self-flame retardant and other aspects of the performance is good, so it is often used as a matrix material for various types of high-performance composite materials. The mechanical properties of carbon fiber reinforced polyphenylene sulfide are also affected by the carbon fiber content, under a certain threshold, the larger the carbon fiber content, the stronger the ability to bear external loads.




Application


Through the reinforcing intervention of carbon fibers, the toughness and strength of polyphenylene sulfide PPS can be substantially increased and improved, becoming one of the most commonly used composites in the aerospace field. Compared with metal, carbon fiber reinforced PPS has the advantages of low cost and easy processing, and the cost can be reduced by 20%-50%. Used in landing gear, wings, doors, fuel tank covers, J-type nose cones, cabin trim and other parts of the aircraft, it not only helps to increase the impact resistance, high temperature resistance and corrosion resistance of these parts, but also improves the load efficiency of the aircraft and reduces fuel consumption by reducing the quality. The most representative application example is the carbon fiber reinforced polyphenylene sulfide composite material for the leading edge of the wing of Airbus A340/A380 aircraft.




Datasheet


Carbon fiber reinforced PPS production products, with a fast molding, easier to mass production; carbon fiber reinforced PPS with environmental standards, but also able to be used twice, in the production of the entire product as well as the processing of solvents and additives do not need to be introduced, so it can reduce or even a certain degree of avoiding environmental pollution, but also thermoplastic products, unlike thermosetting composite materials can not be reused after the molding of the product, under certain temperature conditions, it has the possibility of recycling, regeneration and reuse. Moreover, unlike thermoset composite products that cannot be reused after molding, thermoplastic products have the possibility of recycling and reuse under certain temperature conditions. In addition, relative to thermoset products, thermoplastic composite products molding speed to be faster, shorter manufacturing cycle, which is conducive to reducing the cost of products.



Other materials you may wonder


      


                  PPA-LCF                                   PEEK-LCF                                    PA12-LCF                                                                                                                               



Tests & Certifications





Customers & Us




Frequently asked questions


1. Is there a unified reference data for carbon fiber product performance?

The performance of specific carbon fiber filaments is fixed, such as Toray's carbon fiber filaments, T300, T300J, T400, T700 and so on, there are a series of parameters can be traced. However, there is no uniform standard to measure the carbon fiber composite products. Firstly, the different types of raw materials selected will lead to different performance of the products, and then due to the choice of matrix and the different design of the products, it will lead to different performance of the products. In addition to some common carbon fiber tubes, carbon fiber boards and other conventional parts, most of the carbon fiber products in the production of the sample before the test to determine whether the performance of the product is in line with the use of the expected standard, and as a base point, so as to carry out the production and use of large quantities.

2. Are carbon fiber composite products expensive?

The price of carbon fiber composite products is closely related to the price of raw materials, the level of technology and the quantity of products. Some products of the industrial environment requirements are high, the performance of carbon fiber products and materials have special requirements, which requires the selection of specific raw materials, raw materials, the higher the performance of the natural price of the more expensive, such as the application of orthopedic carbon fiber PEEK thermoplastic materials. Of course, the more complex the production process, the greater the working time and workload, and the production cost increases. However, the larger the order quantity, the lower the cost per piece, once the mass production of a particular carbon fiber product has been established. In the long run, the superior performance of carbon fiber will prolong the service life of the product, reduce the number of maintenance, and is also very beneficial to the reduction of the cost of use.

3. Are carbon fiber composite products toxic?

Carbon fiber composites are made of carbon fiber filaments mixed with ceramics, resins, metals and other matrices, generally not toxic. For example, the above mentioned PEEK material is a food grade resin, this material has good compatibility with the human body, not only harmless to the human body, but also because of the high strength, modulus of elasticity close to the bone cortex and other reasons to become a more ideal material for bone surgery. Carbon fiber medical bed board, every day will be in contact with many patients body, will not have adverse effects on the human body, on the contrary, for the accuracy of medical diagnosis there is a great help.

4. What is the difference between thermoset carbon fiber composites and thermoplastic carbon fiber composites?

Thermoset carbon fiber composites favor the role of curing agent in curing molding. Thermoplastic carbon fiber composite products mainly rely on cooling down to achieve the shape. Thermoplastic carbon fiber composites are not as popular as thermoset carbon fiber composites, mainly because of the high price, generally used in high-end industries. Thermosetting carbon fiber composites due to the limitations of the resin matrix itself, the difficulty of recycling, generally not considered; thermoplastic carbon fiber composites can be recycled, as long as the heating to a certain temperature can be secondary production.









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PPS-LCF materials Polyphenylene sulfide (PPS) is a linear semi-crystalline polymer with benzene ring and sulfur atoms composed of molecular main chain, its melting point is about 280℃, and has many excellent characteristics, with a series of excellent properties, such as excellent mechanical properties, chemical stability, solvent resistance, flame retardant, and has good processing and molding properties. As a kind of special engineering plastic with the largest output at present, the market application foundation is mature. In addition, in the molding process, pultrusion molding, injection molding, molding and other methods can be processed. By reinforcing PPS resin with carbon fiber, excellent mechanical properties and heat resistance composites can be prepared. At present, PPS fiber reinforced composites have been widely used in the aerospace field. Tencate Company of the United States uses PPS resin of Fortron brand of Ticona company of Germany to produce carbon fiber /PPS composites based on fabric hot pressing molding method. The material is used in Airbus A340 and A380 aircraft wing main edge, A340 aircraft aileron structure, Fokker50 aircraft landing gear door stress rib and girder, G650 business aircraft tail, rudder and elevator components. Advantages Performance characteristics: ◊ receiving aerospace OEM specifications and receiving certification; ◊ excellent cost performance; ◊ Working temperature exceeding Tg according to the design requirements on parts; ◊ laminates can protect against lightning strike and electrochemical corrosion. ◊ inherent flame retardant ◊ excellent chemical stability and solvent resistance; ◊ Long-term storage at ambient temperature. Main applications: ◊ Major and minor aircraft structures: ◊ wing leading edge, engine tower, body splint structure, etc. ◊ aircraft interior structure: ◊ seat structure parts, trunk, etc ◊ On specific requirements on corrosion resistance, dimensional stability, and shock absorption on high-end industrial areas Application Production process Our team and customers Come and contact us!
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PPS Special engineering plastics are engineering plastics with higher overall performance and long-term use temperature above 150℃, PPS is one of them. The carbon fiber reinforced special engineering composites formed by carbon fiber as the reinforcement and these special engineering plastics as the matrix have excellent mechanical properties, wear resistance and high temperature resistance, which can be used in aerospace, marine or medical fields, and in some aspects show more desirable application advantages than thermosetting resins or even metal materials. PPS-LCF Polyphenylene sulfide PPS resin strength and hardness are relatively high, good mechanical properties, adapt to a variety of molding and processing methods, you can achieve secondary precision molding, the dimensional stability of the product is better. Its moisture absorption rate of only 0.03%, low density, melt temperature Tm of 285 ℃, the glass transition temperature Tg of 90 ℃, thermal stability is very good, in the air state, to reach 430 ℃ -460 ℃ before decomposition, high flame retardant grade, 200 ℃ insoluble in most organic solvents, excellent electrical insulation. As a special engineering plastics, PPS advantages are outstanding, but defects also exist, for example, because of the large number of benzene ring to make its impact resistance and elongation is not good enough, but through the carbon fiber reinforced way, can further improve the performance of the material strength and thermal stability, so as to better show the value of the application of the material. Through the carbon fiber reinforced intervention, changing the original insulating properties of PPS into a conductive, anti-static properties, polyphenylene sulfide PPS toughness and strength can be substantially increased and improved, becoming one of the most commonly used composite materials in the aerospace field. It is used in aircraft landing gear, wings, hatches, fuel tank port covers, J-shaped nose cone, cabin interior trim and other components, not only to help increase the impact resistance, high temperature and corrosion resistance of these parts, more through the reduction in mass, to enhance the aircraft load efficiency and reduce fuel consumption. Compared with metal, this composite material has the advantages of low cost and easy processing, the cost can be reduced by 20-50 percent. High bonding must be maintained between the carbon fiber reinforcement and the PPS resin matrix. When the product is subjected to stress, this high bonding helps the interface to transfer the external load to the fibers effectively, which can effectively prevent cracks from debonding between the interfaces, in addition to enhancing the mechanical properties of the composite. To make the resin matrix and carbon fiber reinforcement between the formation of high bonding, we must make the molten state of PPS resin and carbon fiber reinforcement in full contact, full impregnation, so that the fiber body in the case of uniform dispersion to achieve good impregnation effect. Production process Application of PPS-LCF Xiamen LFT composite plastic Co., Ltd We will offer you: 1. LFT & LFRT material technical parameters and leading edge design 2. Mold front design and recommendations 3. Provide technical support such as injection molding and extrusion molding. About us
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