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Customer Project: PP filled 40% Long Glass Fiber in Automotive Battery Brackets
2025-06-17
Project Background With the ongoing trend of high integration and modularization in new energy vehicle electrical systems, battery structural components play an increasingly critical role in vehicle platforms. As a key part for bearing, fixing, and protecting battery modules, the battery bracket requires high mechanical strength, dimensional stability, and environmental aging resistance, while mee...
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Injection Molding Defect: Fiber Floating – Root Causes and Fixes
2025-06-20
In the injection molding process of glass fiber-reinforced materials, fiber floating is one of the most common surface defects. It appears as an uneven surface caused by exposed glass fibers on the part. This issue not only affects the visual appearance of the product but can also negatively impact secondary processes such as painting, coating, or electroplating. Today, we will take a deep dive in...
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Automotive Interior Odors: An Unavoidable Challenge for Material Engineers
2025-07-10
Odor is both a sensory experience and a perceived measure of quality. In the confined space of a car cabin, the "new car smell" from plastics is not a symbol of luxury—instead, it often becomes a major source of consumer complaints. This article, grounded in engineering practice, systematically explores the sources, mechanisms, analytical methods, and controllable strategies related to odor. It ai...
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Customer Project: TPU and PA66 filled Long Fiber in Bicycle Brake Levers
2025-07-16
Project Background In high-performance bicycle design, the brake lever is not only a key control component but also directly impacts riding safety and handling precision. Traditional materials often fail to balance lightweight and strength, whereas long fiber reinforced thermoplastics offer outstanding rigidity, impact resistance, and fatigue durability, making them ideal alternatives to metals or...
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The Science and Strength of PPS: A Deep Dive into Polyphenylene Sulfide
2025-07-21
Introduction Polyphenylene Sulfide (PPS) is a semi-crystalline thermoplastic engineering polymer composed of alternating benzene rings and sulfur atoms in its molecular backbone, with the structural formula -[Ph-S]n- (Ph representing a phenyl ring). This unique combination of rigidity and stability has earned PPS the nickname “Plastic Gold.” PPS Long Glass Fiber Reinforced Four Core Properties of ...
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Customer Project: PA6-LGF30 Solution for Agricultural Equipment - Dairy Cow Leg Separator
2025-08-06
Application Background The cow leg separator is a ground-mounted component used in modern milking parlors to gently guide dairy cows into a stable stance, automatically separating their hind legs to facilitate milking. This device often features mounting holes for spray nozzles, allowing for automated cleaning or sanitizing of the udder and legs using water or disinfectant spray. Previously, the s...
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Application of Long Glass Fiber Reinforced Composites in Automotive Lightweighting
2025-08-21
With the rapid development of the automotive industry, long glass fiber reinforced thermoplastic composites (LGF) have been increasingly applied. Under the trend of automotive lightweighting, “replacing steel with plastics” has become a mainstream approach. By taking full advantage of LGF’s low linear expansion coefficient, high specific strength, high specific modulus, and excellent dimensional s...
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