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How to Resolve Significant Color Mismatch in Injection Molding: Expert Tips for Consistent Results 2025-02-24

1. Raw Material Quality or Batch Variations: Cause: Differences in raw materials (especially masterbatch) from different batches may lead to color mismatch, or unstable raw material quality can result in inconsistent product colors. Solution: Ensure Consistent Raw Materials: Choose reliable suppliers and perform color difference tests whenever a new batch of materials is used to ensure color consi...

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Application of Long Carbon Fiber Reinforced Composites in Fishing Reels 2025-03-26

Fishing reels are crucial components in modern fishing gear, requiring a balance of lightweight design, high strength, durability, and resistance to harsh environmental conditions. Traditional metal or short fiber reinforced plastic reels often face issues such as corrosion, excessive weight, and limited mechanical performance. To address these challenges, long carbon fiber reinforced composites h...

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An Introduction to Carbon Fiber Thermoplastic Composites 2025-05-06

Overview of Carbon Fiber Reinforced Thermoplastic Composites Carbon fiber (CF) is produced by carbonizing organic fibers at high temperatures in an inert atmosphere. It is an excellent reinforcing material due to its high strength, high specific modulus, superior thermal properties, chemical stability, and damping, vibration reduction, and noise reduction characteristics. Compared with traditional...

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Injection Molding Defect: Fiber Floating – Root Causes and Fixes 2025-06-20

In the injection molding process of glass fiber-reinforced materials, fiber floating is one of the most common surface defects. It appears as an uneven surface caused by exposed glass fibers on the part. This issue not only affects the visual appearance of the product but can also negatively impact secondary processes such as painting, coating, or electroplating. Today, we will take a deep dive in...

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Automotive Interior Odors: An Unavoidable Challenge for Material Engineers 2025-07-10

Odor is both a sensory experience and a perceived measure of quality. In the confined space of a car cabin, the "new car smell" from plastics is not a symbol of luxury—instead, it often becomes a major source of consumer complaints. This article, grounded in engineering practice, systematically explores the sources, mechanisms, analytical methods, and controllable strategies related to odor. It ai...

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Customer Project: TPU and PA66 filled Long Fiber in Bicycle Brake Levers 2025-07-16

Project Background In high-performance bicycle design, the brake lever is not only a key control component but also directly impacts riding safety and handling precision. Traditional materials often fail to balance lightweight and strength, whereas long fiber reinforced thermoplastics offer outstanding rigidity, impact resistance, and fatigue durability, making them ideal alternatives to metals or...

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The Science and Strength of PPS: A Deep Dive into Polyphenylene Sulfide 2025-07-21

Introduction Polyphenylene Sulfide (PPS) is a semi-crystalline thermoplastic engineering polymer composed of alternating benzene rings and sulfur atoms in its molecular backbone, with the structural formula -[Ph-S]n- (Ph representing a phenyl ring). This unique combination of rigidity and stability has earned PPS the nickname “Plastic Gold.” PPS Long Glass Fiber Reinforced Four Core Properties of ...

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Factors Influencing Shrinkage in Polymer Materials 2025-08-13

In the field of polymer applications, shrinkage rate is a critical parameter that profoundly affects the dimensional accuracy, performance, and final application outcomes of polymer products. Whether in everyday plastic items or precision components used in advanced industrial sectors, understanding and controlling the shrinkage of polymer materials is essential to ensuring product quality and fun...

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Application of Long Glass Fiber Reinforced Composites in Automotive Lightweighting 2025-08-21

With the rapid development of the automotive industry, long glass fiber reinforced thermoplastic composites (LGF) have been increasingly applied. Under the trend of automotive lightweighting, “replacing steel with plastics” has become a mainstream approach. By taking full advantage of LGF’s low linear expansion coefficient, high specific strength, high specific modulus, and excellent dimensional s...

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